Polycrystalline Diamond (PCD)
PCD, also known as man-made diamond and synthetic diamond blanks and cut shapes for inserts and round tools for metal cutting applications.The PCD product line is designed to provide longer tool life, highly improved workpiece quality, significantly faster cutting speeds, and higher material removal rates.
E.G.manufacturers a vast selection of superior polycrystalline diamonds to meet your diverse machining demands. E.G.PCDs are most widely applied in machining nonferrous and non-metallic materials.
E.G.have the capability to cut almost any shape specific to your machining insert needs. We also have the unique ability to partner with you in the development of effective solutions.
| Type |
Die Size (mm) |
Standard Tolerance(um) |
Standard cases |
| A |
B |
| PCD Dies |
D6 |
0.1-0.15 |
25 |
7 |
| D12 |
0.1-0.8 |
30 |
15 |
| D15 |
0.5-1.5 |
30 |
15 |
| D18 |
1-2.3 |
30 |
15 |
| D21 |
1.6-3.4 |
30 |
15 |
| D24 |
2.6-4.6 |
42 |
20 |
The pcd wire drawing die is called a corundum wire drawing die. It is a commonly used wire drawing die in the drawing process of small wire materials. One of the pcd wire drawing dies The cost is suitable for small wires, wires, common wires, wires, wires, wires, and wires. It is strong, has high wire drawing efficiency, and is much cheaper than natural diamonds. Therefore, the PCD wire drawing model is widely used in the wire drawing industry.
PCD wire drawing die is sintered by micron-sized diamond particles and binder under high temperature and high pressure conditions. It has the advantages of high hardness, good wear resistance and strong impact resistance. PCD wire drawing die has uniform wear and long life during use. Advantages, suitable for high-speed drawing. Since PCD is macroscopically isotropic, it does not experience uneven wear and out-of-round die holes like single crystal diamond. In addition, because the price of PCD is much lower than that of single crystal diamond, it has been widely used in the wire drawing industry. At present, most diamond wire drawing dies use PCD wire drawing die cores.
PCD wire drawing die core classification:
According to different binders, PCD wire drawing die cores can be divided into two types: cobalt-based and silicon-based. The cobalt-based PCDPCD wire drawing die core contains a metal binder and has good machinability. It can be processed by EDM, laser, ultrasonic and other processes, but the presence of metal cobalt makes diamond prone to graphitization at high temperatures, so PCD dies The core is suitable for processing and use under the condition of less than 650 degrees Celsius. Silicon-based PCD wire drawing die cores have relatively poor processability, but there is no metal binder in the material, so the material can still maintain good thermal stability under the condition of 1000 degrees Celsius.
The influence of PCD wire drawing die core on the life of PCD wire drawing die:
When drawing medium and thin wires, the PCD wire drawing die has a longer service life than diamond dies and hard alloy dies, and the wire size is stable and the surface quality is good. However, the crystal grains of the PCD wire drawing die are relatively coarse, and it is difficult to polish, and the surface finish of the drawn filament is not as good as that of natural diamond. By refining the grain, the polishing performance can be improved, and the natural diamond can be replaced on the wire drawing die of medium and fine wires, which can greatly reduce the cost and improve the product quality.
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Evergreen Hardmetal tools Co.,LTD
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