Customization: | Available |
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Product Type: | Strip |
Material: | Tungsten Carbide |
Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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Why are tungsten carbide blades used on belt cleaners?
Tungsten carbide blades provide superior cleaning efficiency. They also have lower life cycle costs (due to their durability) compared to many other blade types. Traditionally, tungsten carbide inserts were only compatible with vulcanized tape. Today, technological advancements in certain blade options make these blades more compatible with mechanically spliced belts as well.
Are all tungsten carbide blades the same?
• Absolutely not! Carbide is a composite of carbide particles and bonded metal that provides the belt cleaner blades with a very hard, wear-resistant material. There are many ways to change the mixture.
• Some low-cost carbides have poor wear resistance, resulting in shorter blade life. Other materials are less impact resistant and may chip, potentially causing damage to the belt.
• Due to poor manufacturing processes, many blade tips are weakened by voids or pools of binder. Cheap carbide isn't always cheap.
Why Choose Tungsten Carbide Blades. Look for blades with the following features:
• Better cleaning efficiency. When optimally tensioned, a thin, stiff blade will provide
Superior cleaning performance.
• Value for money. When you consider lifecycle costs versus initial cost, the durability and lower maintenance requirements of tungsten carbide blades often make up for the difference in cost over the life of the blade.
• Versatility. Some designs are available for use with mechanical belt buckles.
Where to use tungsten carbide blades.
• Highest cleaning efficiency is another attribute that makes tungsten carbide the right choice
In applications requiring unparalleled performance.
• Highly abrasive materials are often conveyed on belts using these wear-resistant blades.
• Reduced maintenance is the reason many users choose carbide inserts; they are well worth the investment in applications where less durable insert materials would result in unacceptable wear rates, resulting in frequent re-tensioning tasks and increased maintenance costs.
Feature
High-performance carbide material blade: wear-resistant, corrosion-resistant, will not damage the conveyor belt;
Quick blade replacement: remove the fixing nut and replace with a new blade;
Fixed rod split design: It consists of a middle fixed rod on both sides and an extension rod. The length of the fixed rod is adjustable
Properties Of Grade
Grade | Density (g/cm3) | Hardness(HRA) | TRS(MPa) |
YG6 | 14.95 | 90.5 | 1900 |
YG6X | 14.95 | 91.5 | 1800 |
YG8 | 14.8 | 89.5 | 2200 |
YL10.2 | 14.5 | 91.8 | 2400 |
YG15 | 14 | 87.5 | 2800 |
VA95 | 13.1 | 84 | 2900 |
About us
Zhuzhou Evergreen hardmetal Tools Co., Ltd., is a professional manufactuer of cemented carbide products in China, we have been in this line for more than 25 years. The tools made from us are with long life time and stable machining performance. If there is any interest please feel free to let us know, free samples are available.
How to Make Carbide strip for Belt convery cleaner?
1. The manufacturing process begins with the composition of a specific tungsten carbide powder mixture customized to the application.
2. Press the powder into shape.
3. In a high-temperature sintering furnace, the tungsten carbide structure of the blank is formed at a precise temperature and within a strictly specified time.
4. During this heat treatment, the volume of the tungsten carbide blank shrinks by approximately 50%.
5. Sintered tungsten carbide parts undergo additional grinding, grinding and/or polishing processes to obtain the final finish
Regular carbide brazed bits are shipped in good condition and meet your expectations. Once you receive the carbide brazed tip, you will be able to use the carbide sharpened saw tip immediately.
In addition, you can get free training advice on carbide brazing tips at our factory. You will also receive free advice and consultation, technical support and services via email/fax/telephone, etc.
Q1: Are you Manufacturer or trading company?
A1: We are a professional manufacturer of CARBIDE STRIPS TIPS for belt cleaner and other carbide tools
Q2: Do you have export experience of CARBIDE STRIPS TIPS for belt conveyor?
A2: Yes, we have exported our products to Turkey, Malaysia,
Indonesia, Pakistani, UAE, Jordan, Egypt, Argentina, Algeria,
Philippines, Kenya, Russia, South Africa, etc.
Q3: Do you offer OEM service?
A3: Yes we offer OEM products and packing according to
clients request.
Q4: Payment terms?
A4: L/C,T/T, Western Union, Paypal
Q5: Lead time?
A5: About 10 working days.The specific delivery time
depends on the products and the quantity.
Q6: Can you produce according to the samples?
A6: Yes, we can produce by your samples or technical
drawings.
Q7: test sample before order?
A7: Yes, we accept trail order.
Q8: What is your terms of packing?
A8: Carton or wooden box, we can also pack the goods as per your request.
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Zhuzhou Evergreen hardmetal Tools Co., Ltd.
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