Mining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling Tools

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2014-11-30
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  • Mining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling Tools
  • Mining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling Tools
  • Mining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling Tools
  • Mining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling Tools
  • Mining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling Tools
  • Mining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling Tools
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  • Overview
  • Product Description
  • Detailed Photos
Overview

Basic Info.

Model NO.
YG6/YG8
Certification
ISO 9001:2008
Standard
ASTM
Surface Treatment
Polishing
Manufacturing Process
Sintered
Material
Tungsten Carbide
Application
Mining Industry / Crushing
Performance
High Wear Resistant
Surface
Polishing / Sintered
Size
Standard /Customized
Transport Package
Carton
Specification
Customized
Trademark
Evergreen
Origin
China
HS Code
8480490000
Production Capacity
5000 Pieces Per Month

Packaging & Delivery

Package Size
20.00cm * 20.00cm * 12.00cm
Package Gross Weight
10.000kg

Product Description

 
Product Description

 

Mining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling Tools

Grade Density Bending strength Hardness Features and recommended applications
g/cm3  MPa HRA
YG6 14.95 ≥1900 ≥90.5 Used as electric coal drill bits, coal picks, oil cone drill bits and scraper ball tooth drill bits.
YG8 14.8 ≥2200 ≥89.5 Used as core drills, electric coal drill bits, coal picks, oil cone drill bits and scraper ball tooth drill bits.
YG8C 14.8 ≥2400 ≥88.5 Mainly used as ball teeth for small and medium-sized impact drill bits and as bearing bushes for rotary exploration drills.
YG11C 14.4 ≥2700 ≥86.5 Most of them are used in impact drill bits and ball teeth in roller cone drill bits for cutting high-hardness materials.
YG13C 14.2 ≥2850 ≥86.5 Mainly used for ball teeth in rotary impact drill bits for cutting medium to high hardness materials.
YG15C 14 ≥3000 ≥85.5 It is used as a cutting tool for oil cone drill bits and medium-soft and medium-hard rock excavation.
YK05 14.8 ≥2500 ≥90.5 Mainly used as small and medium-sized impact drill ball teeth and alloy pieces of rotating exploration drilling tools to drill into soft rock formations and medium-hard rock formations.
YK15 14.6 ≥2450 ≥87.6 Suitable for drill bits, ball teeth of impact rotary drill bits and ball teeth of mining cone drills, to drill into soft rock formations and medium-hard rock formations.
YK20 14.4 ≥2500 ≥86.8 It is mainly used as a rotating ball tooth and drill bit to drill into medium and hard rock formations.
YK25 14.4 ≥2550 ≥87.2

 

Detailed Photos

 

Mining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling ToolsMining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling ToolsMining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling ToolsMining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling ToolsMining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling ToolsMining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling Tools

How carbide Button are made? 

 

Power manufacturing

a) Mixing generally refers to the process of mixing a carbide compound with other materials to produce a desired outcome, to create wide range of products with varying properties. For example, tungsten carbide can be mixed with cobalt to produce a material with high strength and wear resistance, which is commonly used in cutting tools. 

b) Milling is the process of grinding the mixed compound. The purpose of carbide milling is to break down the compound into smaller particles or grains. 

c) Spray Drying is a process used to produce fine, uniform carbide powders for a variety of industrial applications. 

The process involves atomizing a liquid suspension of carbide particles into a heated chamber, where the droplets of the suspension are rapidly dried and solidified into fine powder particles. 

d) Sieving is a process used to separate carbide particles of different sizes, which involves passing a mixture of particles through a series of screens with different sized openings. Carbide sieving is an important step in the production of carbide powders, as it ensures that the particles are of a consistent size and shape, which is critical for achieving the desired properties of the final product.

 

Pressing

Pressing is a process used to form carbide powder into a specific shape or geometry.There are several types of carbide pressing methods, including uniaxial pressing, isostatic pressing, and hot pressing. Each method has its own advantages and disadvantages and is chosen based on the specific properties and shape requirements of the final carbide component.

Carbide sintering is a process used to produce dense, high-strength carbide components. It involves the use of a powdered carbide material that is compacted into the desired shape and then heated to a high temperature in a furnace. During the sintering process, the carbide powder particles are heated to a temperature below their melting point, causing them to bond together and form a solid mass.

 

Sintering 

Sintering process  is  to heat the shaped carbides to a high temperature in a furnace, typically in a controlled atmosphere to prevent oxidation. As the temperature increases, the binder material begins to burn off, leaving behind the carbide powder particles. At a certain temperature, the carbide particles begin to bond together, forming a solid mass. Finally, the sintered carbide component is cooled. 

The process takes several hours.

Carbide sintering is a precise and complex process that requires careful control of temperature, pressure, and atmosphere to achieve the desired properties of the final product. 

 

Grinding

a) Flat griding is a machining process used to remove material from a flat carbide surface to achieve high accuracy and consistency in the final surface finish. 

b) Carbide edge grinding is a precision machining process that's employed to shape and sharpen the straight, angled, or radius edges of carbide cutting tools. It's a crucial process that ensures the interchangeability and consistency of the tools, guaranteeing optimal performance and high quality.

 

Quality Control

a) Material Analysis refers to the process of evaluating and characterizing the physical and chemical properties of a material. There are various techniques used for material analysis, including spectroscopy, microscopy, chromatography, thermal analysis, and mechanical testing, among others. 

b) Dimension Control ensures that the carbide inserts meets the required standards and meet the intended requirements.





Advantage

1) Made of special and excellent raw material, have more stable properties, increase the yield of complete drilling and mining bit substantially;

2) Extra grain size available, have higher impact resistance and lower hot crack and breakage;

3) Ground and tumbled, ensuring uniform of dimension and surface smoothness, easier to mount;

4) HIP sintered, increase the strength substantially therefore extend service time;

Full range of types and specifications available.


Properties of grade 

Our Advantages
1. The Cemented carbide button bits are manufactured from our premium virgin grade.
2. A tungsten carbide and cobalt combination that allow the highest wear resistance and fracture toughness possible in most application.
3. Our heat treating process has been perfected to maintain carbon control and porosity,
4. helping to eliminate premature breakage and wear.
5. Professional suggestion grade on products
6. Good wear resistance, excellent anti-impact and anti-knocking properties.
7. generally used for drilling medium hard, hard and super hard rock formation at high pressure.
8: Various dimensions and shapes of tungsten carbide button are available here

Mining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling Tools
Mining Parts Carbide Tips Inserts Tungsten Carbide Button Bits Rock Drilling Tools
About us
Zhuzhou Evergreen hardmetal Tools Co., Ltd., is a professional manufactuer of cemented carbide products in China, we have been in this line for more than 25 years. The tools made from us are with long life time and stable machining performance. If there is any interest please feel free to let us know, free samples are availa

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